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钢结构檩条安装施工工艺
1.1 为了保证钢结构厂房工程安装的顺利进行,保证施工的质量、进度、安全目标,圆满完成本项工程的檩条安装工作,特编制该工程安装施工方案。 
1.1 in order to ensure the smooth progress of the construction of the steel structure, ensure the quality, progress and safety of the construction, complete the installation of purlin in this project, and set up the project for the installation of the project. It
1.2   施工方案编制主要依据为:  《钢结构工程施工质量验收规范》(GB50205—2001)、 《钢结构工程质量检验评定标准》(GB50221—95)、  
The 1.2 construction scheme is mainly based on the "standard for acceptance of construction quality for steel structure engineering" (GB50205 - 2001), "standard for quality inspection and evaluation of steel structure engineering" (GB50221 - 95).
1.3  钢结构屋面安装必须按施工图进行,当对施工图及在实际施工中发生疑问时,应通过技术主管或有关技术人员处理。  
The roof installation of 1.3 steel structure must be carried out according to the construction drawings. When the construction drawings and the actual construction are questioned, the technical supervisor or the technical personnel should be dealt with. It
1.4  本施工方案中的有关要求如与国家或行业标准、规范、规程有抵触时,应以前者为准。  
1.4. If the relevant requirements in the construction plan are inconsistent with the state or industry standards, codes and regulations, the former shall prevail. It
1.5  安装负责人和项目经理应按照公司制定的各自的岗位职责各进其责,并协调好相互间的交接工作,保证工程安装顺利进行。
1.5 the owner of the installation and the project manager should take their responsibilities according to their respective posts and responsibilities, and coordinate the handover between each other so as to ensure the smooth operation of the project.
第二章 施工准备
The second chapter construction preparation
第1节 材料、半成品
First section materials, semi-finished products
2.1.1钢构件:钢构件型号、制作质量应符合设计要求和施工规范的规定,应有出厂合格证并应符合有关技术条件。    
2.1.1 steel members: the type and quality of the steel parts should conform to the design requirements and the construction specifications, and the factory certificate should be qualified and should meet the relevant technical requirements. Such
2.1.2连接材料:焊条、螺栓等材料应有质量证明书,并符合设计要求及有关国家标准的规定。  
2.1.2 connection materials: welding rod, bolts and other materials should have quality certificates, and comply with the design requirements and the relevant national standards. It
2.1.3涂料:防锈涂料技术性能应符合设计要求和有关标准规定,应有产品质量证明书。  
2.1.3 coatings: the technical properties of Antirust Coatings should meet the design requirements and the relevant standards. It
2.1.4其它材料:各种规格连接件等满足施工要求。
2.1.4 other materials: various specifications of connectors to meet construction requirements.
第2节  作业条件  
Second sections
2.2.1按构件明细表,核对进场构件的数量,查验出厂合格证及有关技术条件。  2.2.2检查构件在装卸、运输及堆放中有无损坏或变形。损坏和变形的构件应予矫正或重新加工。被损坏处的防锈涂料应补涂,并再次检查办理验收手续。  2.2.3 对构件的外形尺寸、制孔、焊接等进行检查,做出记录。
2.2.1 check the number of incoming members according to the detailed list of components, and verify the qualification certificates and relevant technical conditions. 2.2.2 check whether the components are damaged or deformed in loading and unloading, transportation and stacking. Damaged or deformed components should be corrected or reprocessed. The rust preventive coating should be repaired and checked again. 2.2.3 inspected the dimensions, holes and welds of the components and made records.
2.2.4 钢结构构件应按安装程序成套供应,现场堆放场地能满足现场顺序安装及起重设备进退场地的需要。  
2.2.4 steel structural components should be supplied in accordance with the installation procedures. The stacked site can meet the needs of on-site sequential installation and lifting equipment. It
2.2.5钢构件分类堆放,刚度较大的构件可以铺设垫木水平堆放。多层叠放时垫木应在一条垂线上。    
2.2.5 steel components are stacked and stacked. The components with large stiffness can be laid on stacked piled timber. The multi layer padding should be on a vertical line. Such
2.2.6 编制钢结构安装施工方案,经审批后向施工队技术交底。
2.2.6 compile the construction plan for steel structure installation, and make technical disclosure to the construction team after examination and approval.
2.2.7 检查安装支承面及预埋件,取得确认合格的验收资料。
2.2.7 check and install the supporting surface and embedded parts, and get the qualified acceptance data.
第三章 安装工艺
Third chapter installation process
第1节 檩条类型 
First sections of purlin type
3.1.1 檩条形式一般为c形或z形,冷弯薄壁型钢的冷加工成型过程
The form of 3.1.1 purlin is generally C or Z, and the cold forming process of cold-formed thin-walled steel is formed.
如图所示  
As shown in the picture
第2节  檩条分类
Classification of second sections of purlin
3.2.1 门式钢架所用到的檩条一般有屋面檩条,墙面檩条,风机洞口檩条,门窗檩条,雨棚檩条,女儿墙檩条,天窗架檩条等。
The purlin used in the 3.2.1 door type steel frame usually includes roof purlin, wall purlin, purlin of the fan hole, purlin, purlin, purlin, purlin of the parapet, purlin and so on.
第3节  屋面檩条系统安装
Installation of third section roof purlin system
3.3.1檩条安装应在钢性支承(系件)、水平支承、柱间支承安装完毕,且钢结构主体调校完毕后进行。  
The installation of 3.3.1 purlin should be installed on the steel support (support), horizontal support and column support, and after the main structure of the steel structure is adjusted. It
3.3.2檩托的焊接应在钢梁上按图示尺寸划线,檩托按线焊接固定。同列檩托的焊接位置应在一条直线上,且于钢梁(柱)保持垂直。
The welding of the 3.3.2 purlin should be drawn on the steel beam according to the size of the illustration, and the purlin should be welded by wire. The welding position of the same purlin should be in a straight line and perpendicular to the steel beam (column).
3.3.3 对于坡度小于1:12.5的屋面,檩条安装时应注意消除由钢梁挠度而造成的屋面不平直现象。  
3.3.3 for roofs with a slope less than 1:12.5, installation of the purlin should be done to eliminate the phenomenon of roof roughness caused by deflection of steel beams. It
3.3.4檩条间拉条对檩条起稳定作用,安装时拉条每端在檩条两面的螺母均要旋紧,以便自专将檩条调直。  
3.3.4 purlin braces play a stabilizing role on the purlin. When installing, the nuts on each side of the purlin should be tightened so as to straighten the purlin itself. It
3.3.5檩条间距按施工图纸要求布置,其误差值不大于±5.0㎜,檩条弯曲矢高不大于L/750且小于12.0㎜。用钢尺和拉线检查。
The spacing of 3.3.5 purlin is arranged according to the requirements of construction drawings, and the error value is not greater than 5. The purlin bending vector height is not greater than L/750 and less than 12. Check with steel tape and wire.
第4节  墙面檩条安装
Fourth section wall surface purlin installation
3.4.1 整平:  安装前对檩条支承进行检测和整平,对檩条逐根复查其平整度,安装的檩条间高差控制在±5mm范围内。
3.4.1 leveling: before installing the purlin, the purlin supports are checked and leveled. The purlin is checked by the purlin to check its evenness. The height difference between the purlin is controlled within the range of + 5mm.
3.4.2 弹线:  檩条支承点应按设计要求的支承点位置固定,为此支承点应用线划出,经檩条安装定位,按檩条布置图验收。
3.4.2 projectile line: the supporting point of the purlin should be fixed according to the position of the supporting point of the design. For this reason, the application line of the supporting point is drawn out, the purlin is installed and located, and the purlin layout is accepted.
3.4.3 固定:  檩条安装选择吊车或人工就位,然后用焊机把檩条与主钢结构上的檩托件用螺栓固定,按设计要求进行焊接或螺栓固定,固定前再次调整位置,偏差≤±5mm。
3.4.3 fixation: the purlin is installed with a crane or an artificial position, then the purlin is fixed with a bolt on the purlin supporting part on the main steel structure. It is welded or bolt fixed according to the design requirements. The position is adjusted again before fixing, and the deviation is less than + 5mm.
3.4.4 验收:檩条间距按施工图纸要求布置,其误差值不大于±5.0㎜,檩条弯曲矢高不大于L/750且小于12.0㎜。用钢尺和拉线检查。  
3.4.4 acceptance: purlin spacing is arranged according to the requirements of construction drawings. The error value is not greater than 5. The purlin bending vector height is not greater than L/750 and less than 12. Check with steel tape and wire. It
3.4.5 檩条安装后由项目技术责任人通知质量员或监理工程师验收,确认合格且转入下道工序。
After installation of 3.4.5 purlin, the project technician will inform the quality inspector or the engineer to check and confirm the qualification and transfer to the next process.

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